PDF《基于 TRIZ 理论的卷烟分拣作业中喷码系统创新设计》

包装工程第39 卷第9期・108・ PACKAGING ENGINEERING

2018 年5月收稿日期:2017-11-03 基金项目:四川省科技计划(2017GZ0358,2017GZ0187) ;

西华大学校重点项目(zw1311543) 作者简介:尹健康(1969―) ,博士,高级工程师,主要研究方向为物流设计及管理.

通信作者:陈昌华(1982―) ,博士,西华大学讲师,主要研究方向为科技管理、工业工程. 基于 TRIZ 理论的卷烟分拣作业中喷码系统创新设计 尹健康 1,3 ,陈昌华

2 ,黄登仕

1 (1.西南交通大学 经济管理学院/管理科学与工程博士后流动站,成都 610031;

2.西华大学,成都 610039;

3.四川省烟草公司成都市公司,成都 610072) 摘要:目的 解决卷烟分拣作业中喷码系统安装在皮带输送机上方,易受条烟不规则、条烟颜色和环境 光线的影响,从而导致漏喷码次数高等问题.方法 应用 TRIZ 理论对喷码系统进行创新设计,根据反 向作用原理和物理/化学状态变化原理,将喷码系统安装在皮带输送机底板下方,并采用对颜色识别灵 敏度更高的色标来检测光电传感器.结果 改进后,喷码系统的月均条烟漏喷码次数由

305 次减少到 4.3 次,提高了卷烟配送的分拣效率.结论 表明 TRIZ 理论确定的解题方向是可行的,可以有效解决卷烟 喷码系统优化设计的工程技术问题. 关键词:卷烟分拣;

喷码系统;

创新设计;

TRIZ 理论 中图分类号:TS43 文献标识码:A 文章编号:1001-3563(2018)09-0108-06 DOI:10.19554/j.cnki.1001-3563.2018.09.019 Innovation Design of Inkjet System in Cigarette Sorting Operation Based on TRIZ Theory YIN Jian-kang1,3 , CHEN Chang-hua2 , HUANG Deng-shi1 (1.School of Economics and Management/Postdoctoral Station in Management Science and Engineering, Southwest Jiaotong University, Chengdu 610031, China;

2.Xihua University, Chengdu 610039, China;

3.Chengdu Branch of Sichuan Provincial Tobacco Companies, Chengdu 610072, China) ABSTRACT: The work aims to solve the problem that the inkjet system installed above the belt conveyor in the cigarette sorting operation was easily affected by the irregularity and color of cigarette and the ambient light, thus resulting in such problems as a large number of missing sprayed codes. TRIZ theory was applied in the innovation design of inkjet system. According to the reaction principle and the physical/chemical state change principle, the inkjet system was installed at the bottom of the belt conveyor floor, and the color code with higher color recognition sensitivity was used to detect the photoelectric sensor. The number of average missing sprayed codes of cigarettes of the improved inkjet system in each month was reduced from

305 to 4.3, which improved the sorting efficiency of cigarette distribution. It shows that the di- rection of problem solving determined by the TRIZ theory is feasible, which can effectively solve the engineering prob- lems in optimal design of cigarette inkjet system. KEY WORDS: cigarette sorting;

inkjet system;

innovation design;

TRIZ theory 烟草商业物流是典型的零售业物流, 即卷烟从烟 草公司经零售户向消费者移动的物理过程,包括仓 储、分拣、配送等

3 个作业环节[1] .其中,分拣作业 是烟草商业物流的核心环节,一般由分拣系统、喷码 系统、包装系统组成[2] .近几年,国内外学者对分拣 作业中的分拣系统的优化设计研究较多, 研制了电子 标签辅助拣选设备、塔式分拣机、料仓式分拣机、卧 式分拣机、 立式分拣机以及复合式分拣机等卷烟分拣 第39 卷第9期尹健康等:基于 TRIZ 理论的卷烟分拣作业中喷码系统创新设计 ・109・ 设备,实现了卷烟自动分拣作业[3―7] .关于喷码系统 和包装系统的研究,孙军等[8] 设计了烟包喷码图像自 动检测控制系统;